Interface description (RS-232) for A&D FX-i and FZ-i precision balances

A&D’s FX-i and FZ-i precision balances are equipped with a serial interface (RS-232) and can be easily connected to a computer for data transfer (if necessary with a converter from RS-232 to USB or to Ethernet). You can, of course, also connect other devices such as a serial printer, a data logger or a secondary display.

I recently tested all communication modes and their various settings in order to update the product description in our German scales shop. Since this took me a lot of time, I also translated my findings into English for publication on this blog.

I found that all commonly used communication modes (a.k.a. transfer modes, transmission modes) are supported and that they can often be fine-tuned in a way rarely possible with other balances. Concerning the data format, the FX-i and FZ-i balances support not only A&D’s standard format, but also several other formats which might make these scales suitable as a drop-in replacement for older Mettler Toledo or Sartorius balances. However, the more recent SICS protocol was not implemented.

The balances support a number of commands for bidirectional communication. However, not all applications and settings are accessible via remote commands (for example, the limits for checkweighing cannot be set by a connected computer).

You can use any terminal software to test communication via the RS-232 interface (e.g. HTerm or PuTTY). For productive use, I recommend A&D’s free WinCT software or our Simple Data Logger software. The best integration can often be achieved by customizing your own software to communicate directly with the balance.

RS-232 interface and cable

FX-i and FZ-i balances have a built-in DE9M connector and require a straight (1:1) cable (not a null modem cable):
RS-232 interface on A&D FX-300i balance

Interface parameters

Default settings are highlighted in bold:

Baud rate: 600, 1200, 2400, 4800, 9600, 19200
Data bits: 7 bits or 8 bits
Parity: even, odd (for 7 data bits), none (for 8 data bits)
Stop bits: 1 bit
Data flow control (handshaking): none (RTS and CTS lines are connected internally but not used for actual flow control).

Data format

By default, the balances use the proven A&D format and transmit 17 ASCII characters for each weight value:

First line: number; second line: ASCII characters sent by the balance; third line: hexadecimal value
 1 2 3 4 5 6 7 8 91011121314151617
ST,+00456.89gCRLF
53542C2B30303435362E38392020670D0A

As far as I know, the very first scale from A&D with a data interface already used the same format. This is very impressive, particularly when other manufacturers sometimes change the data format between firmware updates or even between transmission modes.

As alternatives to the A&D format, 5 further data formats can be used. The user manual (PDF) contains a detailed description in chapter 10-6.

Communication modes

The corresponding setting in the menu of the balance is indicated in [square brackets].

  1. Key mode: The weight is transmitted when the PRINT button on the balance is pressed.
    • Mode A: Only when the weight is stable [dout / Prt 0].
    • Mode B: Immediate transmission (stable and unstable weight) [dout / Prt 4].
    • Mode C: The balance waits until the weight has stabilized and then transmits it [dout / Prt 5].
  2. Auto-print: The weight is automatically transmitted after stabilization.
    • Mode A: Return to zero is required before next transmission [dout / Prt 1]. You can set which range around zero counts as “zero” (10, 100 or 1000 digits) [dout / AP-b]. You can also specify whether only positive, negative or all values should be transmitted [dout /AP-P].
    • Mode B: No return to zero is required before the next transmission [dout / Prt 2]. You can set the required difference from the last stable value (10, 100 or 1000 digits) [dout / AP-b]. You can also specify whether lower, higher or all values should be transmitted (compared to the last stable value) [dout /AP-P].
  3. Stream mode: Continuous transmission of 5, 10 or 20 values/s [dout / Prt 3]. The frequency is determined by the display refresh rate [bASFnc / SPd]. This mode is not suitable if you connected a printer or hardware data logger to the balance, but it is required if you want to use an external display. Our data logger software can also easily handle this number of values per second.
  4. Interval mode: Transmission of a value every 2, 5, 10, 30 or 60 seconds or every 2, 5, or 10 minutes [dout / Prt 6].
  5. Command mode: The balance responds to commands received over the interface (bi-directional communication). Available in all modes, see commands below.

In mode 1, 2 and 4, the display blinks to signal that the weight has been transmitted.

Supported commands

“Q” is used to request the displayed weight immediately, while “S” is used to request the weight once it has stabilized. All commands must be terminated with carriage return and line feed:

No.: 1 2 3
ASCII:QCRLF
Hex:51OD0A

Complete list of commands (in alphabetical order):

?IDRequests the balance ID (can be set through the menu).
?PTRequests the tare value set by using the PT or T command (does not work for tare values set by using the RE-ZERO button on the scale)
?SNRequests the balance’s serial number.
?TNRequest the balance’s model name.
CCancels the S or SIR command (before completion).
CALSame as pressing the CAL button.
<ESC>PSame as the “S” command. <ESC> is the escape control character (1Bh).
<ESC>TSame as pressing the RE-ZERO button.
EXCCalibration using an external weight (only for FZ-i).
QRequests the weight data immediately.
OFFTurns the balance off.
ONTurns the balance on.
PSame as the ON:OFF button (“P” = power?).
PRTSame as pressing the PRINT key.
PTSets a tare value, PT:xxx.x g. The unit must be transmitted using A&D’s format (3 characters, right-justified, padded with spaces).
RSame as pressing the RE-ZERO key.
SRequest the stabilized weight. If the weight is currently not stable, the balance waits until it has stabilized. There seems to be no timeout (though the command can be cancelled with “C”).
SISame as “Q”.
SIRSwitch to stream mode (continuous transmission).
SMPSame as pressing the SAMPLE key
TTares the balance.
USame as pressing the MODE key.
ZSame as pressing the RE-ZERO key.

Other settings affecting RS-232 data transmission

You can set the balance to acknowledge valid commands with the ACK control character (06h) and to reply to invalid with “EC” and an error number [SiF / ErCd]. The manual contains detailed information and examples in chapter 16-2.

The terminator can be changed from carriage return and line feed (0Dh 0Ah) to carriage return (0Dh) [SiF / CrLf]. This affects both the output and the input (commands).

It’s also possible to change the decimal point to a comma [bASFnc / Pnt].

The balance can re-zero (tare) itself after sending the weight, which is useful during formulation [dout / Ar-d].

FZ-i balances are equipped with an internal clock and calendar and can output the time, date or time and date [bASFnc / dout / S-td]. According to the manual, this only works when outputting GLP data and not with individual weight values (I will test this later this week). This information can be added to the weight data [dout / S-td].

You can use the animal weighing application to calculate an average weight and automatically output it (as shown in this short video). Statistical calculation mode can output numbered individual weight values and summarized statistical data.

You’ll find further settings in a function table in the user manual (chapter 10).

Further information

Ohaus Ranger 7000: can a scale simplify complex weighing applications?

“Simplifying even the most complex industrial applications” is the claim that Ohaus makes in their data sheet. Is it justified? After spending some time trying out the different functions of this scale, I believe that yes, it is.

The key to understanding the power of the Ohaus Ranger 7000 scales are the 10 application modes:

  • Weighing: Determine the weight of items (no surprise here). A statistics feature can be used in weighing mode to calculate statistical data.
  • Counting: Count parts of uniform weight. Auto-optimization recalculates the average piece weight as the number of pieces is increased.
  • Check weighing and check counting: Compare the weight or count of a sample against target limits. Connect with discrete I/O option kit to use external check lights.
  • Formulation: For compounding and recipe making. Compensation can be used in case a component is overfilled (outside the tolerance).
  • Percent weighing: Measure the weight of a sample displayed as a percentage of a pre-established reference weight.
  • Filling: Fill a container to a target weight. Progress bar displays filling status. Connect with discrete I/O option kit to control a semi-automatic filling system.
  • Dynamic weighing: Weigh an unstable load. Scale takes an average of weights over a period of time. Can also be used as a display hold function.
  • Density Determination: Determine density of solids.
  • Differential weighing: Calculate the difference between sample weights and initial weights.
  • Sieve analysis: Used to assess the particle size distribution (also called gradation) of a granular material.

Each application is displayed differently on the 4.3 inch color screen. Compare, for instance, the display in weighing mode to check counting mode:

Weighing application on Ohaus Ranger 7000 scale
Weighing
Check counting application on Ohaus Ranger 7000 scale
Check counting

The applications are not limited to different presentations:

  • Five physical smart buttons below the display take on different functions depending on the application.
  • All settings relevant to the current application can be accessed easily by pressing the settings button.
  • The internal library allows you to save application specific data for commonly used items (e.g. the target weight and tolerance for check weighing, the average piece weight in counting mode or the set points in filling mode). The scale can be connected to a bar code reader to simplify recalling data from the library.
  • An optional I/O kit with four outputs (relays) and 2 inputs can be used to integrate the scale with external devices. The functionality is again dependent on the application mode. One of our customers has used the filling application with the I/O kit to build filling machines controlled entirely by a Ranger 7000 scale.

Therefore, as long as your application is supported by the scale, it does an excellent job at simplifying many tasks.

Software Kern BalanceConnection: what’s new in 2019

Two versions of Kern’s BalanceConnection software are now available: the standard version (SCD-4.0) and the Pro version (SCD-4.0-PRO).

The following table shows the features of the standard version on the left and the additional features of the Pro version on the right (according to Kern’s 2019 catalog):

BalanceConnection SCD-4.0BalanceConnection SCD-4.0-PRO
· For operating systems Windows XP, Vista, 7,
8, 8.1, 10
· Supports balances measuring devices with
RS 232, RS 485, Bluetooth, LAN or WLAN
network (TCP/UDP/IP)
· Highly flexible formatting of the output (any
order, formatting and rounding), particularly
recording of date and time for every value
transferred, if required
· Any number of devices/interfaces can be
connected, as well as simultaneous and
synchronised recording of several balances
· Key-activated or time-controlled interro-
gation of measurements or trigger of device
functions, also for continuous recording
· The interface protocols for KERN balances are
already predefined (standard configuration)
· Compatible interface cable included when
you order a KERN balance at the same time
· Many different transfer and recording
options:
– Microsoft ® Excel/Access/Word in the
fore ground or background
– Other Windows applications (through key
simulation), e.g. shipping software or ERP
system (SAP, Sage, etc.)
– File recording (e.g. as text or CSV file)
– Print out on text or label printer
– Screen output such as large display, line
chart (drying curve for moisture analyzer),
histogram, etc.
· ODBC/SQL databases such as SQL Server
or MySQL
· Transfer to HTTP Webservices/Web forms
· Histogram
· Enables the connection of medical balances
to practice EDP systems using the device
data transfer protocol (GDT) and also the
HL7 protocol
· Implementation of programs/scrips using
freely-definable command lines
· Command sequences
· Defining the conditions for specific events
and the reaction to these events
· Filter for stability recognition (configurable
value storage)
· Central configuration repository, e.g. on the
network
· On-screen displays with configurable user
interface for flexible balance operation

If you do not need the features listed on the right, the standard version is the right choice. However, this version has also become a bit more expensive compared to the single version available so far.

Inexpensive alternatives

If you don’t need the extensive functionality of BalanceConnection and only want to connect a single scale to your PC, we offer two very inexpensive alternatives. Each of these programs has a single purpose and is therefore easy to set up and use:

  • 232key: Transfers the weight to any application (e.g. Excel, shipping software, etc.) using a key simulation (virtual keyboard wedge).
  • Simple Data Logger: Stores the weight in a CSV file (if desired with date and time), the weight can also be retrieved from the scale using a timer (Plus version only).

Further information